Fulfillment Companies Ease the Shipping Burden for Ecommerce Companies

August 22, 2008 by Susan Petracco 

Fulfillment Companies for Ecommerce Stores

Until 2006, Glynn Gallagher's life was "really, really hectic to say the least.". She started work every morning at 8 am, printing out her previous day's orders from her website LockPickShop.com, along with a picklist, and trudged out to the makeshift warehouse building in her backyard. The rest of the day was spent answering customer service calls, packing orders for shipment, and handling returns. She skipped breakfast and allotted herself a 20-minute lunch break. After repeating the process in the afternoon for all the morning orders, she loaded all the boxes in her car and drove to the post office, waited for them to process her orders, and then drove to the UPS Store and did the same thing. She came home and dealt with emails and her website until midnight each night.

Finally, she started to wonder why she was working for herself when life was this hectic. So she started researching the possibility of moving to a fulfillment company.

A fulfillment company offers basic services such as inventory storage, picking of items and packing them for shipping, and transfer of data to and from the retailer. Some fulfillment companies may offer additional services, such as assembly or kitting, and call center phone support for the end customer. Costs are determined from a number of factors, which may include the number of individual product skus, the volume of product being stored, the order volume, and the cost of extra services such as kitting.

Fulfillment companies that cater to online retailers typically have excellent technological resources that facilitate communication between the fulfillment house and the retailer. Retailers utilize two-way data exchange, where orders are submitted from the retailer to the fulfillment company, and shipment status and tracking information is later transmitted back to the retailer. "This data exchange capability enables us to perform as if we are in the room adjacent to our client's office instead of some distance from them (In some cases, our client is half way around the globe)," says Kevin Kelly of Alternative Logistics, Inc., a fulfillment company in Nashau, New Hampshire, and which is the same company that Gallagher uses for her company's fulfillment needs.

Outsourcing the fulfillment process is not for everyone. Some merchants may prefer the control and personal touch of being able to pack shipments in-house. However, for many retailers, the benefit of using a fulfillment company is that it frees up the retailer's time and resources to focus on product development and sourcing, marketing, and customer service. Kelly lists a few other criteria: "The higher the order value, the easier it will be to support the costs associated with storing, fulfilling, and shipping orders." He also states that the product itself may dictate the suitability of fulfillment services; items that are hazardous, particularly fragile, or that require refrigeration need special handling that a fulfillment company may not be able to offer.

Gallagher credits her decision to use a fulfillment company with restoring her quality of life, and allowing her to return to what she does best - managing her business, not a warehouse. However, Dale Carlson of Mad Cat Toys had a much different experience. When he first opened his doors, he used EFulfillment Service. "EFulfillment serves small businesses which made it a good provider for Mad Cat. Most fulfillment services are interested only in much larger accounts. But EFulfillment needs to keep its best and largest customers happy, so Mad Cat Toys often suffered from shipping delays and other service problems while it served its largest customers. Issues like this were especially a problem during the holiday season. Mad Cat Toys offers items that are delicate or require special packaging, and this type of custom service was expensive and difficult to control at EFulfillment."

The factor that led Carlson to finally end his use of a fulfillment service was the monthly costs for storage. His site serves a small niche of high-end toy collectors, and his storage fees exceeded the actual costs for shipping orders. He began looking for a new fulfillment company, and was about to sign up with iFulfill when the company failed (see Blogging as You Go Belly Up at BusinessWeek.com). It was at that point that Carlson decided it would be in his company's best interests to move order fulfillment in-house.

Carlson lists some advantages and disadvantages to using a fulfillment company based on his experiences. The disadvantages he notes are:

  • Mad Cat Toys' shipping location moved from Michigan to Seattle, so the average cost to ship an order increased
  • He lost the time that had previous been saved by delegating fulfillment to an outside company
  • The internal inventory-control system is not as accurate as the fulfillment house's system
  • The cost of shipping boxes is much higher as the fulfillment house benefits from buying huge quantities

However he also notes some important benefits to packing orders himself:

  • Special items can be packed carefully
  • It is now possible to provide customer service relating to individual orders and shipments
  • He gained better control of shipping schedule — we can assure most orders ship same-day and we know when they have been shipped

If you are considering a move to a fulfillment company, it helps to do your homework - thoroughly. Carlson suggests being very clear in your understanding of fulfillment and storage costs, and to find out about the time between order receipt and shipping. He also recommends previewing the fulfillment company's online account administration interface, to make sure you are comfortable with its use, and that your systems can properly interact with the fulfillment companies systems.

Bonus! Download our Fulfillment Company Questionnaire and Checklist Worksheet

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Comments

  1. Jeremy Kern
    August 22nd, 2008

    Excellent article. You’re right in saying that it’s not for every company. But it does help the small business owners that would benefit more from expanding their business than packing boxes all day.

    I see that you’ve recommended a few U.S examples. I’ve had good experiences with one in Canada called Primebin Solutions. So, if anyone’s looking to expand to Canada, they’re worth looking into!

    Here’s there site:
    http://www.primebin.com

  2. Susan Petracco
    August 23rd, 2008

    Jeremy, thanks for posting the reference. Having good providers in Canada is definitely a bonus!

  3. John Lindberg
    August 23rd, 2008

    Thanks for mentioning EFULFILLMENT SERVICE in your article even though Mad Cat’s ship volume wasn’t high enough to make the numbers work when they started out.

    As you mentioned in your article the dollar value of the average sale makes a big difference in the fulfillment outsourcing decision plus the net ratio of monthly fulfillment fees to storage costs.

    For us, you can figure on $1.85 per order plus $.40 per item plus postal or discounted UPS reimbursement for the fulfillment cost. The typical storage cost works out to $69.95 per month plus $16.00 per 4×4x4 pallet or a per item storage fee based on the same per pallet rate.

    This means you have to avoid a situation where you are storing a lot of merchandise, but order volume is very low.

    A good rule of thumb is you need at least 100 orders a month if you have less than 50 SKUs that takes up two or fewer pallets. We have about 360 clients and the average works out to about 150 to 175 orders a month–some a lot more and some a lot less.

    There are a couple of other cost factors to think about which is a free carton or jiffy mailer is provided for every order plus we share our UPS discount with our clients—if you have a lot of orders per month, these two freebies really add up.

    As you pointed out in your article, the most important thing about outsourcing fulfillment is the fact that the ecommerce merchant can focus 100% of their attention on sales…that is the biggest payoff in the whole process.

    John Lindberg – President
    EFULFILLMENT SERVICE

  4. Susan Petracco
    August 23rd, 2008

    John,

    Thank you for taking the time to comment and outline your costs. One thing I neglected to mention is that we just finished a custom Miva Merchant 5 module for a client who is using your services – and a business that was well suited to outsourced fulfullment due to the fact that they are small items in terms of storage space, often sold in bulk, and not at all fragile or in need ot special care.

    Susan

  5. Chuck Lasker
    August 27th, 2008

    A nicely balanced article. Every other article I’ve read on the subject has a background agenda, usually written by a fulfillment company representative.

    Your article is well-written, too. Website Magazine could use you…

  6. Tracey
    August 28th, 2008

    As a family member of Glynn’s , I can speak for all of us when I say Thank God for Alternative Logistics! Before she used the fullfillment center we never saw her. As her business grew she became invisible at family functions and holiday get togethers. She never had time for anything except work and more work. I realize that all small businesses do not need a fullfillment center but I would highly recomend it if you seem to be seeing less and less of the outside world. The staff at http://altlog.net are a terrific group of people and keep Glynn’s job where it should be, building up her business. They have helped lockpickshop. com grow into a bigger and better company and have given our family Glynn back!

  7. Kenney @ Work From Home Blog
    November 12th, 2008

    Great article. You hit home on some many topics. I am looking for a fulfillment place too. My wife and I split time between here and Canada…

    …and it’s hard to keep up with fulfillment sometimes for my wife. It’s just a hassle. Anyway thanks for the info.

    Kenney

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